Fixed Process Skids

Electrol Specialties Company (ESC), with over 60 years in business, is well-recognized for its leadership position in CIP technology and hygienic fabrication due to ESC’s unparalleled experience and innovative approaches to equipment and sanittary design solutions.

The proper application of cleaning technology requires an understanding of the process requirements, sanitary design, selecting and integrating equipment, and applying methods of operation to create a highly repeatable and hygienic process system. ESC’s knowledge base and extensive experience in all aspects of this technology make it uniquely qualified as a process skid manufacturer, able to completely respond to a client’s needs. Original Source: http://bit.ly/1fcCw1y

Portable CIP Skids

Electrol Specialties Company has developed a unique patented portable CIP system that offers the pharmaceutical/biotech industry a portable CIP system that can truly be called portable.

Portable CIP Systems complement the broad ESC product line of CIP systems, transfer panels, spray devices and custom process equipment. Original Source: http://www.esc4cip.com/biopharm-equipment/portable-cip-skids/

Spray Balls, Fixed Bubble and Tube Sprays

Spray Ball are built from decades of experience in spray technology for the Food, Beverage & Bio-Pharmaceutical Industries. The Spray Ball can also be drilled to suit users' specifications, depending on size of vessel, type of cleaning required and available flow rate/pressure. There are different types of Spray Balls:

• Straight Tube Sprays • Fixed Spray Devices • Bent Tube Sprays

Original Source: http://bit.ly/HfwsJD

Transfer Panel, Flow Control Components: Electrol Specialities Company

Electrol Specialties Company was among the nations earliest fabricators of U-Bend Transfer Panels. The first generation of these components were used to establish CIP supply paths and the panels were commonly referred to as Cleaning Hook-Up Stations.

Original Source: http://bit.ly/1fyYz51

CIP System

ESC is the preferred supplier of SINGLE TANK SINGLE USE CIP systems to three successive design/install engineering and marketing companies. These skids, and the associated control systems were designed to accomplish wash recycle of a vessel with only the water required to fill the CIPS/R piping, and a minimal puddle in the vessel being cleaned. They cleaned vessels in a “By-pass” mode; i.e., no solution flow through the solution tank. Tank (vessel) circuit balancing problems were totally eliminated by placing the CIP return and supply pumps in series in a closed loop with only one tank puddle to control.

Original Source - http://www.esc4cip.com/biopharm-equipment/

Filter Housing Spray Devices

The increased use of larger multi-element filter housings in pharmaceutical and biotech processes has focused increased attention on replacement of removal and transport to an equipment cleaning area by application of CIP (Clean-In-Place) procedures.  CIP, as part of the process CIP circuit, reduces the handling of the components, the possibility of damage, and improves operator safety.  Effective CIP methidology must provide also for incorporating the associated piping and valves required for flushing, steaming, blow-down, integrity testing, filtration , and, of course, CIP operations.

For More Information Please Visit-  Electrol Specialties Company

Original Source- http://www.esc4cip.com/showsubpage.php?pn=spraydevices&pd=4&xd=153

SUEA CIP Circuit Flow Paths

The SUEA CIP Skid can acccomplish all steps of any CIP Program; i.e., a Portable Tank, a Fixed Process or Hold Tank, a Bioreactor, a Chromatography or Filtration Skid, or a complex piping circuit requiring sequencing through multiple paths (and various combinations of same), via selected combinations of the following four operational flow paths, and in accordance with a RECIPE of time, temperature, concentration and flow rate variables.

 

For More Information Please Visit-  Electrol Specialties Company

 

Original Source-  http://www.esc4cip.com/showsubpage.php?pn=cipunits&pd=2&xd=59

ESC Experience Background in Dairy Processes

As noted in About ESC Electrol Specialties Company began fabricating CIP System components as a vendor to one of the nations largest suppliers of cleaning chemicals to the Dairy industry more than 50 years ago. This vendor was a major provider of the engineering services, components and skilled personnel required to design and install CIPable automaed processes, for dairies initialy, and later food and beverage processors.  This vendor was actively involved with new facility construction, but more importantly, also developed and applied the methodos of applying such new technology equally well to "recycle old dairies" via rennovation projects planned to provide the exisitng facility increased capacity, efficiency and quality capabilities, and keep it running during the rennovation process.  This vendor worked on a design and install" basis and used its own wsanitary welding crews, even Internationally, through the mid 70s.

 

For More Information Please Visit-  Electrol Specialties Company

Original Source- http://www.esc4cip.com/showsubpage.php?pn=controlsystems&pd=3&xd=200

Food/Beverage Equipment

SINGLE TANK SINGLE USE AND SINGLE USE SOLUTION RECOVERY CIP RE-CIRCULATING UNITS 

The STSU CIP unit has long been a CIP workhorse in the dairy, food processing, and pharmaceutical industries. The system is capable of cleaning any tank or product piping system which requires solution flow rates of 100 Gpm or less when used in conjunction with properly designed CIP supply/return systems and spray devices.

The standard STSU CIP system includes a 60 gallon water/recirculation tank, 7 1/2 HP, 3450 RPM pump, air operated inlet, outlet, steam, and water valves, and a control panel to interface with a user specified control system. The complete unit is mounted on a polished schedule 10 stainless steel pipe frame. 

For More Information Please Visit-  Electrol Specialties Company

Original Source- http://www.esc4cip.com/foodbeverageequipment.php

CIP CONTROL SYSTEMS

This internal view of the Portable CIP Skid Control Panel is representative of current ESC production.  This "full house" enclosure includes:

    Transformer to convert 480VAC supply to 110VAC for the control system
    Allen Bradley SLC 5/04 PLC to control all CIP program functions
    VFD for 3HP 3450 Rpm CIP supply pump
    PanelView 550 Operator Interface (in door)
    Relays to control power to 30KW Immersion Heater in HXT Housing and two Chemical Pumps
    Solenoids for all air-operated valves and Air-Blow solenoid
    Interface components as required for Mass Flow Meter, pH Sensor, Conductivity Sensor, Resitivity        Sensor, two RTD's, Return Flow Probe and Water Tank Level Probe

The PanelView Operating Screens were accessed from the Start-Up Menu screen and included:

    PASSWORD Screen
    P&ID Screen (full schematic, with color coded components to define ON/OFFstatus
    MAINTENANCE Screen
    START UP SCREEN
    ALARM HISTORY SCREEN
    TANK Program Recipe Screen
    Line Program Recipe Screen
    PROGRAM  MATRIX Change Screen

 

Source- esc4cip.com

ESC Process Design and Consulting Capabilities

Electrol Specialties Company (ESC) is a 50 plus year old employee owned company.  ESC is the recognized leader in clean-in-place (CIP) technology, and has been working in this field for over 40 years.

As a full service resource to the biopharm industry, ESC offers consulting services as well as equipment and start up services to assure the client optimal results by proper integration of process and CIP.  This capability was publicly recognized when ESC was named as a primary project partner by two of the 2007 ISPE Facility of the Year award winners.

Source- esc4cip.com

Single Tank Single Use - Food, Beverage

The standard STSU CIP program has a 60 gallon water/recirculation tank, 7 1/2 HP, 3450 RPM push, air operated inlet, store, syeam, and the water valves, and a cpanel to user interface with a user specified management program.

The STSU CIP device has long been a CIP utility vehicle in the food handling and drug sectors. The program is capable of cleaning any reservoir or product pipes program which needs solution flow rates of 100 Gpm or less when used together with properly designed CIP supply/return systems and apply devices. 


For more details on benefits of the ESC Model STSU cip  system. Call 815-389-2291